Why is Strapping Machine Better?

Core Features and Functionalities

Automated tasks form the backbone of fully automatic pallet strapping machines. These systems handle tensioning, sealing, and cutting of strapping materials without human intervention.

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Customizable strapping patterns and sequences allow for versatile applications. Adjustable settings accommodate different product types and sizes. Multiple configuration profiles can be saved and recalled as needed. This flexibility enables easy adaptation to changing production requirements.

Tensioning capabilities are another critical aspect of automated pallet strappers. The machines apply varied amounts of tension to secure packages properly. Heavy products require high tension, while fragile items need lighter tension. Customizable settings ensure optimal tensioning based on specific needs and strap types.

Sealing capabilities contribute to the efficiency of automated pallet strapping machines. Thermo-welding technology provides efficient and secure sealing of straps. This method offers high efficiency and lower maintenance costs than friction welding systems.

Types of Pallet Strappers

Pallet strapping machines come in vertical and horizontal configurations to meet diverse industrial needs. These machines efficiently secure products for safe shipment across automotive, food & beverage, construction, logistics, and paper & wood industries. Automatic banding and box strapping machines accommodate PET and PP strapping materials.

Vertical pallet strappers are ideal for facilities with limited floor space. They offer a compact footprint that minimizes production floor usage. They provide easy load access and enable operators to quickly and safely load pallets, reducing downtime and increasing productivity.

Horizontal pallet strappers are designed for high-volume production lines and integrate seamlessly with conveyor systems for continuous and efficient pallet strapping. These machines offer advanced features like twin strap capability. This provides added security for heavy or unstable loads and ensures consistent and reliable strapping.

Automated Pallet Strapper Benefits

Fully automated pallet strapping machines provide a range of improvements to packaging operations:

High Efficiency: Automated pallet strapping machines significantly increase throughput and operational efficiency. These systems handle larger production volumes with faster cycle times than manual processes. Continuous operation without manual intervention streamlines workflows and boosts productivity.

Many models feature powered conveyors for enhanced functionality. These conveyors allow sequential indexing of multiple packs. This additional capability further improves productivity in high-volume operations.

Enhanced Product Protection: Consistent and secure strapping ensures superior protection during transit and storage. Automated systems minimize the risk of pallet collapse or shifting. Accurate and reliable strapping reduces product damage and loss, safeguarding valuable goods throughout the supply chain.

Consistency and Reliability: Programmable Logic Controller (PLC) technology enables accurate strapping quality and patterns. PLCs are industrial computer control systems that monitor input devices and control output devices based on custom programs. This technology ensures precise control and adaptability in automated strapping systems.

The advanced PLC control system significantly reduces variability and errors compared to manual or semi-automatic methods. It ensures a reliable process that secures pallets consistently. This maintains product integrity throughout the entire journey from packaging to delivery.

Labor Savings and Safety: Elimination of manual labor reduces dependency on skilled operators. This leads to significant labor cost savings and allows for the reallocation of workforce resources. Automated systems minimize operator exposure to hazards, reducing the risk of repetitive strain injuries and accidents.

They also experience less wear and tear than electric hand-strapping tools. This reduces maintenance requirements over time and contributes to a longer operational lifespan.

Versatility and Scalability: Automated pallet strappers easily handle various pallet sizes, shapes, and loads. These machines accommodate different strapping materials, including polypropylene, polyester, and steel. The ability to adapt to varying production volumes ensures scalability as business needs evolve.

Cost-Effectiveness: They often have lower consumable costs than stretch wrapping machines. Long-term savings are realized through reduced labor costs, improved product security, and decreased damage or loss. Decreased maintenance costs compared to manual tools contribute to overall cost-effectiveness.

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Contact us to discuss your requirements of Pallet Wrapping Machine. Our experienced sales team can help you identify the options that best suit your needs.

Expert Solutions for Your Pallet Strapping Needs

Fully automated pallet strapping machines offer significant benefits and long-term cost savings. They improve efficiency, consistency, and product security, giving businesses a competitive edge.

At Handle It, our extensive experience in packaging automation ensures you’ll get the right solution for your needs. Check out our pallet strapper lineup below to see how we can improve your packaging process.

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Depending on the products and packaging, stretch-wrapping may not be the cost-effective solution your production needs. In many cases, straps will be more effective for keeping your packages tightly packed together on pallets or in shipping bundles, although some bundles may call for both strapping and wrapping. In addition, quality strapping helps to keep heavy packages from shifting around during transport to prevent loss and damage. 

Automated strapping machines are the dependable solution, increasing your packaging efficiency and minimizing labor expenses. This advanced equipment offers more control and consistency. Here are six of the best advantages of automated strapping equipment, according to our packaging experts at First Packaging Systems:

• Efficiency

Naturally, an automated strapping machine will give you a more efficient packaging operation. Sizes and strap settings can be pre-set or easily adjusted based on the specific bundle or pallet. Then, the machine will do the work for you with minimal oversight.

• Accuracy and Consistency

Another significant advantage of strapping equipment is that they produce accurate and consistent results from package to package, which isn’t the case with hand-strapping or other hand-wrapping processes. This equipment efficiently and effectively straps large quantities of packages.

• Safety

Automated strapping machines are safe and easy to operate with minimal oversight. They can help eliminate employee injury concerns that can come with hand packaging techniques. 

• Reduced Labor Costs

Although automated strapping equipment is a significant investment, you will save money over time by reducing your labor costs. Time saved allows you to focus on more critical projects and reduces the need for a large packaging staff.

• Productivity

Suppose you are dealing with a large number of packages and pallets. In this case, automated equipment like strapping machines will boost your overall productivity by making the strapping process much more efficient.

• Product Protection

Quality, consistent strapping will protect your packaged products. There will be less shifting around during transit, and tighter bundles can help prevent costly product loss and damages.

Types of Automated Strapping Machines

There are two main types of automated strapping machines:

Table-Top Strapping Machine
Table-top strapping machines are ideal for smaller package bundles. They feature lockable casters, adjustable legs and variable height settings. The equipment is simple to use and can handle a wide variety of machine-grade poly strapping. Table-top machines are available in either semiautomatic or fully automatic configurations.

Arch Strapping Machine
Fully automated, large-scale strapping machines, ideal for bulk printing, mailing, package bundling, pallet bundling, and other applications. Apply different strap widths and other settings customized for each package to achieve higher throughput with minimal maintenance and employee oversight.

Strapping Machine Manufacturers

At FPS, our goal is to connect our customers with the best automation equipment and custom packaging systems. We’ll help you select, configure, install, and maintain the ideal automated strapping machine for your specific packaging applications. We work with two of the world’s leading strapping machine manufacturers, Strapack and Polychem. We’ll make sure you get the perfect equipment for the job.

To learn more about automated strapping equipment, packaging materials, and efficiency-boosting packaging solutions, contact First Packaging Systems!