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What is chromium carbide overlay used for?

Dec. 09, 2024

Premium Chromium Carbide Overlay (CCO) Solutions

Overlay plates are an excellent solution in various abrasive situations, both technically and economically. Below are some applications where chromium carbide overlay excels:

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  • Sliding and moderate impact wear from small-sized hard minerals, such as gravel, slurry, and sand containing quartz.
  • Sliding wear caused by larger rocks or impact from brittle and easily crushable materials like sandstone, limestone, and coal.
  • Sliding wear in wet environments, especially from slurry and dredging operations.
  • Processing fine particles that can cause erosion.

Even if 95% of an abrasive rock consists of soft minerals, the remaining 5% can be quite hard and responsible for up to 90% of the wear. This makes overlays the optimal choice.

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Chromium Carbide Overlay (CCO) Wear Plate

Designed for Moderate Impact and Severe Abrasion

The surface of a CCO plate features a series of beads with numerous hairline cracks. These crosscheck cracks are a natural occurrence and provide benefits to the material. The cracks extend through the overlay and terminate at the fusion line.

Cutting: Plasma burning, air arc, abrasive saw, or water jet.
Welding: Our CCO overlay plates can be welded using 309 weld wire/rod to join the substrate.
Bending: Use a press brake for forming, which should be perpendicular to the weld pass direction. Plate rolling should occur in the direction of the overlay beads.

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