The Ultimate Buyer's Guide for Purchasing chip conveyor

The fast and efficient handling of the apparatus automatically is called a conveyor system. It is the best system for transporting materials and loads within an area. Conveyor systems are excellent as it lessens human errors and reduces labor costs.

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Another benefit of the conveyor system is to lower workplace risks. One of the good things about the conveyor system is that it helps move heavy and bulky items from one place to another. Usually, in a simple conveyor system, wheels, belt rollers, and chains are present to transport the goods and materials.

This article will learn what a conveyor system is and how it is used, especially what its applications are, and much more. All these discussions will help a lot about how to excel in your business using a conveyor system. Now, you can run your business efficiently as we are specialized in warehouse automation and conveyor systems.

Many industries use conveyor systems for mechanical handling, and without conveyors, the system is incomplete. Through this conveyor system, you can quickly move the products, goods, and other materials from one place to another, especially in the same building or area.

So conveyor systems services are best for the business that deals with sharp items, heavy goods, raw materials, and different mass-produced products.

The good thing about the conveyor system is that it saves a lot of time as they give you efficient transportation of business materials and goods. These materials or goods are transported very actively on the conveyor belts in less period.

If there is an intention of moving the objects from one place to another in the industry, then conveyor belts are always there to serve the process. Conveyor systems serve best for the systems, which consist of the transportation of heavy objects.

Even they are ideal for too many bulky or too heavy items which humans feel challenging to carry. The conveyor systems are considered to be best in saving time while transporting objects or items.

Not only the simple transportation of items, but they are also used to move the items up and down floors. If this task is performed manually through humans, it will take time and cause physical strain. In these types of conveyor systems, inclined belts are used, which automatically unload the materials.

After installing the conveyor, you do not require the person to stand near the conveyor to get the product. With the help of conveyors, it is straightforward to transfer high quantities of different sizes, shapes, and weights. Elevated conveyors are made for the safe transport of goods and materials from one level to another.

Conveyor systems are also helpful in increasing the worth of the process, and they also keep the safety at the workplace. These types of systems are equipped with advanced safety features which prevent injuries and accidents. The conveyor systems can be semi-automatic, or some come with fully automated options.

Different industries use different types of conveyor systems depending on the need. But keep this thing in mind that the conveyor system you are purchasing is according to your needs. You must consider which variety of materials or goods are to be transported on the conveyor system.

There are many types of conveyor systems present in the market where they are used extensively in industries.

• Automotive conveyors
• Belt conveyors
• Aero mechanical conveyors
• Bucket conveyors
• Belt driven live roller conveyors
• Drag conveyors
• Dustproof conveyors
• Chain driven live roller conveyor
• Chain conveyor
• Gravity conveyor
• Flexible conveyors
• Electric track vehicle system line shaft roller
• Conveyor Gravity skate wheel conveyor
• Plastic belt conveyors
• Overland conveyors
• Pharmaceutical conveyors
• Motorized driver roller conveyor
• Overhead beam conveyors
• Pneumatic conveyors
• Spiral conveyors
• Screw conveyor
• Vibrating conveyors
• Vertical conveyor
• The wire mesh conveyor
• Inclined Conveyor
• Square Roller Conveyor
• Vertical Lifter
• Curved Conveyor
• Pick-up Conveyor
• Roller Conveyor
• Turntable Roller Conveyor
• Unpowered Roller
• Bag Flattener

All types of conveyor systems described above are bespoke for every business. It all depends on the company and nature of products or items you want to move on the conveyor belts. You must also ensure that the particular type of conveyor belt can handle the load.

There is an utmost requirement of carrying the products at the particular required speed. For this purpose, the material which runs on the conveyor belts must not break or damage. On the other side durability of the conveyor belt also matters a lot. The conveyor belts must be made according to the item’s weight to be transported so that they could not be damaged or break.

The conveyor belt usually consists of two motorized pulleys that rose over the long stretch of thick, durable material. These motors in the pulleys work at the same spin and speed in the same direction. Therefore these belts move between the two pulleys at the same rate.

The conveyor belt must be able to carry heavy or bulky objects for a longer distance or duration. Many conveyor belts consist of rollers which are usually present on the sides of the conveyor belt. These rollers actually give support to the conveyor belts. The rollers help in keeping the objects in place.

Every type of conveyor is made for different specific purposes. It does not have a pulley system that pulls the items.

From different types of conveyor systems, if there is a requirement to pull the object in an upward or downward motion, then the chain conveyors are normally used.

A slat conveyor is another example that is made up of plates or slats instead of the belt. The reason is that heavy materials which are usually more oversized or too bulky for traditional belt movement.

Conveyor belt applications: Where are conveyor systems used?

Conveyor systems are widely used in different types of industries. These industries are agriculture, food, mining, Automotive, manufacturing, bottling, beverages, warehouse, logistics, and packaging industries.

Keep in mind that the conveyor system comprises different types of conveyor belts. The reason is that some conveyor belts are specially designed to manage heavier loads and materials.

Many common items are manufactured and transported through conveyors. These common items are food, vegetables, beans, pet food, fertilizer, chemical, etc.

Keep in mind that the particular conveyor system used is dependent on certain factors. You must be aware of how the conveyor system is used and the nature of the product or material to be transported. It is to note how the conveyor system is used according to the particular need. Conveyor belts are also used at an airport. It is the best way to check the load process and unload the passenger’s luggage efficiently.

In the pharmaceutical industry also, conveyor belt systems are used. These belt systems transport the pallets for cardboard boxes full of medical supplies.

Different manufacturing and mining processes also included transporting enormous amounts of materials through the tunnels on conveyor belts.

In food processing, food products also transfer through conveyor belts. While moving through the conveyor belts, these items are spread rolled, stamped, glazed, fried, sliced, and powdered.

So the conveyor system is considered to be the best system that reduces manpower. Otherwise, all this transport process takes many hours to bring each food item through the process.

We all know very well that every industry is different and comes with different specifications and requirements for the conveyor belt type. So conveyor belts are widely used in various sectors such as food Industry, pet Food Industry, chemical Industry, snacks Industry, seeds  Industry, mining Industry, fertilizer Industry, biomass Industry. These conveyor belts are used everywhere due to their reliability and simplicity.

In the conveyor system, three main parts are present, which are very much important for processing and transportation.

These main parts are

• The pulley
• The drive unit
• The belt support

Without any part, the conveyor system is incomplete. Therefore, every part is essential for the conveyor unit’s operation. Although these three main parts are present in every conveyor system, the designs are different, however.

Belt support

Belt support is an essential part of the conveyor system. This belt support gives you the reliability that the belt moves smoothly. If this belt support is not smooth, the belt sags when the heavy object or the material is placed on the conveyor belt.

So when there is sagging of the belt, it will not move swiftly or smoothly as it should be. So when the firm support unit is present, then it keeps the belt tied and running smoothly. The pulley system is present externally and is considered to be the external component. To control the belt movement Pulley system is made in the conveyor belts.

Usually, a unit consists of at least two pulleys, but many Complex conveyor systems comprise additional rotors throughout the frame. When the system starts moving, it is actually due to the drive unit allowing it to move. The other function of this unit is to move the belt in the reverse direction, and it also can manage the repeated adjustments according to the system.

For the industries, the conveyor system serves as the backbone of the system where its primary function is to receive, store, handle, distribute, and in the end, ship the products.

It is sometimes difficult for the manufacturers to choose the right conveyor system. Especially for the warehouse managers and skate holders, selecting the accurate conveyor system is somewhat challenging. The reason is that there are hundreds of possible units of conveyor systems from which you have to choose according to your particular industry.

While purchasing the ideal conveyor system for any warehouse, it is essential to consider certain factors. In these factors, considering the process requirements and products is very much important.

First of all, the conveyor system must be:

• Energy efficient
• Safe to operate
• High quality and long-lasting parts and components
• Adaptable to change
• Cost-effective

When the wrong conveyor system is installed, it will quickly disturb the warehouse in operational efficiency. Ultimately, it will cause higher costs and lower customer satisfaction. Therefore choosing the wrong conveyor system will eventually trip the business according to the competitive demand.

Product requirements

The conveyor system is specially used to move the objects from one place to another through the conveyor belt; the product requirement for it is very much necessary. The type of products required to carry on the conveyor belt will determine the dimension, design, and style of the conveyor system installed.

For installing the best conveyor system according to the industrial needs, many questions arise in our mind. The following questions will assist you in choosing the right conveyor system in terms of design and configuration. You will also evaluate different things through these questions and factors such as the horsepower or belt pull for individual conveyors.

These questions are:

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• What type of product will be used to move on the conveyor belt?
• What is the maximum weight of the products?
• What is the average weight of the product per foot?
• What will be the dimension data for each product?
• What is the width, length, and height of the particular product, which means the minimum, maximum, or average product dimension?
• What will be the orientation of the product to be conveyed?

However, in addition to these questions, it is essential to consider the most important factors such as dimensions, fragility, and product weight. These things will significantly impact your decision about buying the conveyor system.

Therefore, the products’ dimensions will choose the guide rail specifications, conveyor, width, and roller centers. Most importantly, the weight of items will help select the correct roller gauge and motor sizing, and roller diameters.

Process requirements

After considering different factors, process requirement is also a very important thing to keep in mind. There are also various factors in process requirements: how the conveyor belt will move and other operating environments’ unique conditions. These considerations are:

Product orientation

In product orientation, the items must be placed in a particular way for easy transfer or scanning of barcodes, etc.

Ambient environment

The distance between the items should be maintained to move between the functional areas.

The Pathways where the product moves and considers any elevation changes, stops, curves, or diversions while moving it.

What will be the transfer speed, whether it is a short or rapid movement or slow or steady movement

Although they are most often found in factory settings, conveyor products (both the device and the things conveyed) have become an integral and familiar component in a great many automated facilities that we encounter on a regular basis. As far back as when we were children, who has not been fascinated by the clever yet simple brilliance of the grocery store’s checkout counter conveyor belt? And what grade-schooler has not understood intuitively the vast labor-saving aspect of that most iconic of commercial conveyor inventions—Henry Ford’s automobile assembly line?

At present, Framing Tech offers three basic conveyor product design models (more on those in a moment). Before discussing those, however, we believe it would be helpful to prospective customers to understand what factors to consider when shopping for any conveyor product.

First: What Do We Mean by “Conveyors”?

By definition, the primary purpose of conveyors is to move individual items or bulk material from one place to another. They can also serve as key material-handling avenues to improve throughput and efficiency. Technical advances in materials (such as aluminum), controls, and modular sub-components have made possible a wide range of conveyor designs, from mini conveyors for discrete sorting to large conveyors for bulk material transport—and everything in between.

Because so many types of products are moved on conveyors, these devices come in a wide array of shapes and sizes, ranging from ones with widths of less than two inches for moving extremely small, delicate

parts to others that are several feet wide.

When Shopping for Conveyor Products, Always Ask the Right Questions

Given such a vast array of possibilities, the wisest approach is to ask a series of well-considered questions.

Select a conveyor by first asking, “What type of product is the application moving?”

Conveyors for material handling of bulk product tend to be more rugged than those for moving smaller individual items. The latter, by contrast, require conveyors that can transport items with greater precision.

How does nearby furniture or equipment interact with the product being transported on the conveyor?

To answer that question, we divide conveyors into four different classes, as follows.

Conveyor class 1 is the simplest and includes material-handling uses in which the conveyor serves as a conduit to transport bulk product or individual items in a steady stream with little interaction along the way.

Class 2 covers conveyor devices that act as bridges to take product or items from one location or machine to another.

Class 3 conveyors are ones that take materials into or out of machines or stations.

Class 4 includes conveyors that run right through machinery without break.

The first two classes generally prioritize ruggedness or throughput; whereas the last two classes require accurate positioning and, in many cases, specialized pucks (transport buckets or product carriers) to steady product while machines perform work on the product pieces, so as to prevent the product from falling over during transport or processing.

What is the maximum weight of the product being moved?

Does a conveyor need to operate at a certain speed?

Does the application need the conveyor system to have inclines, declines, or curves?

If stabilization is important, look for conveyor features that secure the material or product onto the conveyor, or enclose it.

Will moisture be present in the application?

Does the application need to be sanitary?

If the answer to these questions is YES, look for rugged or washdown-rated conveyors with open frames. Most conveyors in light- and medium-duty discrete transport applications use a belt that’s wrapped around two or more pulleys. A motor powers the pulleys, which in turn engage the conveyor belt.

There are numerous belt styles and materials to meet specific application needs. Some belts are low-friction, which allows product items to slide a bit for eventual accumulation at a certain point. On the other hand, high-friction belts have more grip to better hold products. Engineers can design such conveyors to meet exact application specifications.

Lastly, be aware that a great deal of engineering expertise and precision goes into designing a truly practical and efficient conveyor—as this video on the manufacture of roller conveyors illustrates:

Specialty Conveyor Transport Types

The most familiar type of conveyors are belt conveyors, which use a continuous belt in a loop to convey products or material; roller conveyors (powered and non-powered), which use parallel rollers mounted in frames to convey product by either gravity or inertial force; and interleaved metal plate conveyors, such as one finds commonly in airport luggage retrieval areas.

Yet there are many other specialty types, such as:

• Slat/Apron
• Ball Transfer
• Magnetic
• Bucket
• Chute
• Drag/Chain/Tow
• Overhead
• Pivot
• Pneumatic/Vacuum
• Screw/Auger
• Timing
• Vacuum
• Vertical
• Vibrating
• Walking Beam
• Wheel

For example, magnetic conveyors are built with ceramic magnets for applications needing parts to adhere to the belt during processing or for jobs that require elevation changes. Higher magnet strength serves inverted applications. Vacuum conveyors work with a perforated belt that draws air through grooves in the conveyor bed plate to hold light or flimsy parts on inclines or during especially fast transport. Timing belt conveyors use toothed belts that engage synchronous drive pulleys while serving as the conveyor surface as well, thus providing excellent belt movement control for accurate part or fixture positioning. Where metal scanning equipment checks product (usually food) for contaminants, metal-free conveyors with polymer bed plates are used.

Last but not least, pivot conveyors mount to a base to swing away when workers need to walk through a conveyor line. Some controls can automatically resume product flow after the conveyor returns to the in-line position. Where the conveyor takes the form of a timing belt conveyor, servo drives accurately stop and start the setup to provide precise part location. They also let engineers control acceleration on assembly line conveyors. For extra-wide items needing transport, single-drive multi-belt conveyors serve two or more lanes of product for the sake of efficiency.

But Tell Us About Framing Tech’s Conveyor Products!

We now offer a wide range of belt conveyor products that can be tailored to your specific product conveying needs!

Our extruded aluminum T-slot framing system allows for customized designs created to fit your particular production area and production needs. We work with industry-leading belt and motor manufacturers to offer you the highest-quality components. Our three main belt conveyor models allow for a wide range of applications.

20 Series Conveyors

(Light Duty)

This short and/or narrow conveyor system is lightweight and ideal for carrying small components. It uses direct drive systems only. We have three belt widths available for this series: 80mm, 130mm, and 180mm. The operational length of a 20 Series conveyor is between 400mm and 2,500mm.

50 Series Conveyors

(Standard)

One of our most popular and versatile conveyor models, the 50 Series conveyors will be able to tackle most of your conveying needs. The 50 Series conveyors are available with both direct drive and central drive options. We have belt widths available in 50mm increments from 100mm to 500mm, as well as custom sizing options. The length for 50 Series flatbed belt conveyors is between 500mm and

6,000mm.

95 Series Conveyors

(Heavy Duty)

Intended for heavy-duty conveying needs, this system uses our rugged 45mm × 90mm profile, which has a large carrying capacity and prevents any issues when transporting high-load items and materials. Similar to the 50 Series conveyors, 95 Series conveyors are available in direct drive and central drive configurations. We carry belt widths in 50mm increments between 200mm and 1,000mm, as well as in custom sizing options. The 95 Series conveyors are available in lengths of 700mm–6,000mm.

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