Why Epoxy Mesh Better Than Aluminium Mesh for Fly Screen

It is a tuff time for clients to understand and choose why Epoxy Mesh Better Than Aluminium for Fly Screen. While aluminum wire mesh has been a popular choice for decades, epoxy mesh has emerged as a superior alternative due to its numerous benefits.

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Here are some reasons why epoxy mesh is better than aluminum for fly screens:

Key Features of Epoxy Mesh over Aluminium

1. Durability: Epoxy mesh is incredibly durable, making it an excellent choice that withstand harsh weather conditions. Aluminum mesh have higher chances to cause dent, bend, or even break under pressure. While epoxy mesh is more resistant to damage, wear and tear. It is a much reliable and long-lasting option.
2. Rust-Resistance: Another significant advantage of epoxy mesh over aluminum is its rust-resistant properties. Aluminum is susceptible to rust, which can weaken the material over time and reduce its effectiveness as a fly screen. Manufacturers apply epoxy coating over stainless steel wire mesh, aluminum mesh, and mild steel mesh to make them rust-resistant and more durable.
3. Insect-proof: One of the primary application of fly screen is to keep insects out of home or office. Epoxy mesh is an excellent choice, as they have smaller woven wire mesh openings & are effective in keeping insects out.
4. Better visibility: Epoxy mesh is also a better choice when it comes to visibility. The finer woven mesh openings allow for better airflow and sunlight, making it easier to see outside. Aluminum screen are opaque, which can obstruct your view and make your space feel darker and smaller.
5. Low Maintenance: Epoxy mesh requires little to no maintenance, unlike aluminum screens. To prevent rust and maintain their appearance, you need to clean aluminum mesh regularly. Epoxy mesh is easy to clean, and you can do it with just a damp cloth and some mild detergent. Plus, it doesn't require any special cleaning solutions or tools, making it more convenient and cost-effective. This is one of the major reason why Epoxy Mesh Better than Aluminium for Fly Screen.
6. Cost'effective: While epoxy mesh may cost slightly more than aluminum screens initially, you make a more cost-effective choice in the long run. Its durability and low-maintenance properties mean that it will last longer and require fewer replacements, saving you money over time.
7. Environmentally friendly: Epoxy mesh is also a more environmentally friendly choice than aluminum screens. Aluminum is a non-renewable resource, and its production can have a significant impact on the environment. On the other hand, manufacturers make epoxy mesh from recycled materials, and it is recyclable, making it a more sustainable option.

In conclusion, while YKM aluminum screens have been a popular choice for fly screens for years, epoxy coated wire mesh has emerged as a superior alternative due to its durability, rust-resistance, insect-proof properties, better visibility, low maintenance, cost-effectiveness, and environmental friendliness. If you're looking for a reliable, long-lasting, and sustainable fly screen solution, epoxy mesh is undoubtedly the way to go.

Frequently Asked Questions (FAQ)

• Is epoxy mesh more expensive than aluminum mesh?

  Epoxy mesh may have a slightly higher initial cost, but its durability and low maintenance make it a cost-effective choice in the long run.

• Can epoxy mesh be used in coastal areas with high salt content in the air?

  Yes, epoxy mesh is an excellent choice for coastal regions as it is resistant to corrosion.

• Is epoxy mesh difficult to install?

  Epoxy mesh is easy to work with and can be installed by DIY enthusiasts. However, professional installation is recommended for best results.

• Does epoxy mesh require any special cleaning or maintenance?

  Epoxy mesh can be cleaned with mild detergent and water. Regular cleaning is usually sufficient to maintain its appearance.

• Can epoxy mesh be used for windows and doors of all sizes?

  Yes, epoxy mesh is versatile and can be customized to fit windows and doors of various sizes.

Table of Contents

Epoxy resin is an amazing material, which brings to life all our desires for DIY costume jewelry or decorative objects. It can be personalized with pigments, dried flower inclusions or small elements.

What is epoxy resin?

Epoxy resin is a self-curing liquid polymer made up of two components, which are mixed together to produce a hard, solid, glossy finish. Component A is a resin base, component B is a hardener. The hardener heats the resin so that it hardens. This is known as catalysis.
Full catalysis of the resin takes about two weeks, but after 24 to 72 hours it is already hard, smooth to the touch and ready to be demolded. During these 15 days, it's important to store your creations properly. Exposing them to sunlight, for example, can cause the material to yellow.

Epoxy resin is an easy material to work with, provided you follow certain protocols. To help you, here are 5 mistakes to avoid when starting out, and tips to apply for best results:

Mistake 1: Working without protection (00:01:32)

Catalysis is an exothermic phenomenon, a chemical reaction that generates heat and toxic fumes that are harmful to health. That's why it's imperative to wear a suitable, effectivemask, and to work in a well-ventilated room.

You need to wear suitable clothing with long sleeves, and nitrile gloves (avoid latex gloves, which are ineffective for epoxy resin). Skin contact can cause itching and skin allergies. It's also advisable to tie back your hair, and to wear a pair of splash-proof goggles to avoid the risk of splashes, as the resin can be irritating to the eyes.

To avoid polluting the air, store resins in an airtight plastic box. Put your creations under a cloche to protect them from dust and isolate toxic fumes.

If you have children, keep them away. They can be sensitive to chemical fumes, so it's important to take appropriate precautions. Similarly, if you're pregnant, it's not advisable to work with resin to avoid potential risks to you and your baby.
If you have pets, isolate them while you make your DIY creation. What's more, this will prevent any hair from getting into the resin.

Of course, don't eat, drink or smoke to avoid inhaling toxic fumes.

Mistake No. 2: Neglecting your work environment, work surface and tools (00:03:04)

1- Temperature, humidity and storage can affect the resin:

• Temperature
  The speed of catalysis depends on room temperature. The warmer it is, the faster the catalysis; the colder it is, the slower the catalysis. The ideal temperature for working with epoxy resin is between 20 and 25°C.
• Humidity
  Resin hates water. Humidity also affects resin clarity and transparency. If the room in which you are working is too humid, opaque areas may appear on your creations.
• Storage
  Temperature is another important factor in keeping resin in optimum condition. We recommend keeping it in a room between 15 and 30°C, away from heat, light and humidity. Resin should be used within 6 months to 1 year of opening.

2 - Climatic conditions must also be taken into account:

• If the weather is damp, a white veil may form on the surface of your creations.
• Working outdoors in direct sunlight is not ideal either. The sun's rays can prematurely yellow the resin. What's more, dust, pollen and insects are likely to find their way into your creations.

3 - The work surface must be well prepared:

• Protect the work surface with a silicone mat, cling film or greaseproof paper. Not only will the resin not adhere to these materials, but cleaning will be much easier.
• The work surface must be clean, dry and straight.

4 - Tools must not be neglected:

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• Molds must be clean and dry. Catch any dust, dirt or hairs in your molds with scotch tape or set paste. If they're too dirty, clean them with a soap solution. As a last resort, you can use acetone, but this type of cleaning can damage the molds over time and remove their shine.
  Store molds flat in a dust-free box to prevent warping. They will lose their shine with repeated use.
• The resin must be stored correctly: clean the necks before closing the bottles with the correct stopper. If you have mixed up the caps of the components, your resin is lost.
  
• Siliconejars are preferable, as they are more practical and easier to clean. However, you can reuse plastic pots once you've removed the cured resin.

Tools can be cleaned with acetone.

5 - Last but not least, waste materials should not be disposed of just anywhere.hey should not be thrown away with household waste. It should be taken to a specialized collection center for hazardous waste.

Mistake n°3: Choosing the wrong resin for the right project (00:06:43)

If you want to make decorative objects or jewelry in epoxy resin, a river table or glaze a photo, you won't need the same resin. There are different types of epoxy resin:

• Casting resin, or molding resin, for casts from 4 mm to 10 cm. It's transparent, low-viscosity and flows easily to capture the finest details. Nevertheless, it takes longer to work and harden. It is suitable for making jewelry, creating figurines and casting decorative objects.
• Glazing or topping resin for surface finishes. It is more viscous and ideal for covering flat surfaces. It is used in thin layers and can imitate a layer of glass up to 4 mm thick. It has a gel-like consistency that prevents spillage. It can be used to create attractive curves. Once catalyzed, it is hard and glossy. Adheres to all substrates like polymer clay.
  Ideal for creating paper or fabric jewelry, or polymer clay creations like these dangling earrings.

Cléopâtre crystal resin is versatile. It can be used for surface finishes as well as for casting in molds with or without inclusions. Its texture is highly liquid and self-flowing. Transparent like water, it has a brilliant effect like crystal. It's perfect for creating jewelry with molds or trays.

Cleopatra Flex epoxy resin imitates a flexible glass layer up to 2 mm thick. Once catalyzed, the resin is glossy and remains flexible. It's ideal for protecting canvases, restoring gloss and color to paintings, creating jewelry from paper or covering album covers.

As they have very distinct properties, they should never be mixed together.

Mistake 4: Sloppy mixing and resin preparation (00:09:10)

This is the most common mistake made by beginners. The mixing ratio indicated by the manufacturer must be scrupulously respected. We repeat: under no circumstances should it be approximated. If the proportions are not exact, the polymerization process will not take place correctly. With too much resin or too much catalyst, your creation will never harden. The resin may become sticky, soft, opaque or cracked.
For a homogeneous, transparent mixture, mix gently, remembering to scrape the bottom and edges of the pot. If you don't mix well, soft or sticky areas will remain.

The choice of colorants: always add pigments suited to epoxy resin. Since resin does not like water, water-based colorants should be avoided.
Moreover, if there is too much colorant, the resin will not harden.

To avoid cracking and crazing in the resin, it's important not to pour too thickly. It's best to proceed in successive layers.
And to avoid wastage, prepare only the quantity you need. There are useful tools available, such as simulators, which calculate the quantity of resin to prepare according to the dimensions of the surface to be resinated or the molds.

Mistake n°5: Not using the right techniques to eliminate bubbles (00:10:52)

Mixing is the stage during which the most air bubbles are created. Here are a few tips for eliminating air bubbles in your DIY creations:

1 - Stir slowly and patiently with a flat spatula (a round stick won't work). Stirring too vigorously will cause bubbles to form.

2 - Once mixed, leave the resin to rest for a few minutes, until it debubbles on its own.

3 - The more viscous the resin, the more bubbles will form. If this is the case, soak your beaker in a bain-marie for a few minutes. The heat will make the resin more liquid and release air bubbles more easily. Beware: this technique accelerates the exothermic phenomenon and will cause the resin to catalyze more rapidly.

4 - Pour the resin slowly and gently. If you pour the resin too quickly, you're bound to incorporate bubbles.

5 - Use gentle heat with a hairdryer (be careful not to let it blow too hot), heat gun or lighter. The heat of a blowtorch is too aggressive for silicone molds. It risks accelerating the exothermic phenomenon and melting the molds. Demolding will be very difficult and impossible without damaging the molds.

6 - Use a vacuum pump to eliminate trapped air.

7 - If you're making inclusion resin, coat your small elements or dried flowers with resin before including them in the mixture.

8 - If you're using porous materials, such as wood, don't pour the resin directly onto them. Apply a layer of resin with a brush, as if it were a varnish. Once hardened, the resin can be poured on.

Bonus tip: Wait before sanding your resin (00:13:03)

Always wait until your creation has hardened before you sanding the resin. A minimum of 48 hours of catalysis is required.

Some creative ideas in resin

Now that you know all about epoxy resin, it's time to get creative! Here are four ideas for epoxy resin jewelry you can reproduce at home. And for more inspiration, visit our "Tutorials" section to discover many free DIY resin jewelry tutorials: