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10 Things to Consider When Buying highway guardrail

May. 26, 2025

Types of Guardrails - A Buying Guide

Types of Guardrails - A Buying Guide

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Guardrails are used for safety and barrier purposes and are an integral part of various industrial structures. These assemblies are typically installed at platform ends and are incorporated within mezzanine structures in industrial sites, such as warehouses. They are used on highways as a protection barrier against vehicle impact, to prevent falls, and in production areas. Standard guardrail fabrication materials include variations of Stainless Steel, a material recommended because of its durability. Wooden guardrails are another common barrier material. There are numerous variations of standard guardrails, which must comply with OSHA standards. Both single and double railing systems are a standard guardrail installation option.

Guardrail Types and Styles

The most common types of guardrails include:

W-beam

Curved

Bolt-on

Drop-in

Video on the Types of Guardrails

W-beams

W-beams are the standard traffic and highway safety rails and are constructed in high gauge steel. To protect against environmental conditions, this type of beam is fabricated with zinc coatings and weather (resistant) coated materials.

Curved

Curved guardrails feature a convex or concave-shaped rail and are used to provide protection on roadways and highways that have a bend radius to them. These units are usually prefabricated to fit the required dimensions of the site where they will be installed. Concave rails are those in which the rail curves in towards the vehicle, while convex rails are those that curve away from the vehicle.

Drop-in rails

Drop-in rails feature brackets that allow post sections to slide into the structure upon installation. This type of railing is easily accessible. 

Bolt-on rails

Bolt-on rails involve specific installation with hand tools and drills, though the hardware for this type of railing is typically included by the manufacturer. Single, double, or triple rails may be selected for an application.

Standard Guardrail Applications

Pedestrian walkway protection  

Workstation and transformer area barrier

Protect equipment from forklift damages

Protect building from damage (ie, walls and doors)

Installed along roadways to prevent and minimize accidents

Guardrail Components

A standard guardrail system is mounted to the floor by base plates, which are fastened with anchor bolts. Each guardrail system also includes columns that are commonly fabricated from steel. Such columns, or posts, are often pre-drilled by the manufacturer and include the hardware for installation. Standard galvanized steel systems (specifically 12-gauge) provide durability and are often fabricated in curved, 90-degree variations, for traffic areas. Other variations include cylindrical steel beams and flatter beams, featuring ribbing. For indoor and outdoor areas, railings are typically painted OSHA yellow. The type and amount of beam railing vary according to the application requirements. For instance, the railing can consist of one to three beams and the beams may be coated with UV resistant polyurethane sleeves.

Box Beam Guardrail- Best Choice for Beautiful Surroundings

Box beam guardrail, a kind of highway barrier, is not as common as traditional w beam or thrie beam guardrails, but it caters the need of appreciation of the beauty and is widely used not only on highways, but also in parks, picturesque bridges, etc.

The same as W-beam guardrails, it is made of high quality steel and plated with superior zinc coating or coated with PVC coating. Thereby, it is anti-rust and durable enough to endure the impact force. Additionally, there is no need of paying much money on the maintenance of the box beam guardrail, which makes it cost effectively in the long run.

Box beam guardrails can be used on bridges.

Advantages:

Anti-rust

Corrosion-resistant

Durable and well-constructed

Designed to have a long service life

Can be used with or without blocks

Easy to install and repair

No need of maintenance

The box beam guardrails we supply:

According to the shape of the box beam guardrail, we can divide them into two types: square and rectangular. Meanwhile, we can also provide open box beam guardrail depends on your requirements.

Square box beam guardrails

Rectangular box beam guardrails

W Beam Guard Rails for Highway Collision Safety

W Metal Beam Guard Rails for Highway and Bridges

w-beam guardrail has a section or profile of W shape, it is also named as two wave beam guardrail. This is the major type of beam barriers for highways safety with symmetrical designs on each side of the beam. We supply two kinds of finishes for w beam guardrail panels: hot dipped zinc coating or plastic coating. According to the fabricated shapes, our W-beam guardrails can be divided into two types: the straight line w-beam,or the curved beams.

How to choose straight W beam or Curved Beam used for your uses?
The straight W-beam guardrail can be lined up for transitioning smoothly and is suitable to the curves with a radius greater than 45m. For the radius less than 45m, the pre-curved W-beam guardrail product exploits its advantages to a full.

W beam guard railings can be used in expressway and highways to absorb maximum energy of the impact force when collision occures and reduce harms to cars and people. It can also protect the vehicles against skidding off roads, especially mountain roads and bridges and prevent the pedestrians from the danger of walking across highways.

General Technical Information of W Beam / Two Wave Guardrail Barriers:

Base Metal Material: steel: Q235 (S235JR / ASTM A283M) or Q345 (S355JR / ASTM A529M )

Standard specification: 380*85*2.75/3/4*/mm or 306*80*2.75/3/4*mm

Surface finishing: Hot dipped galvanized finish or powder coated.

Zinc coating thickness (double sides): 550 g/m2 (40µ) / g/m2 (80µ) / g/m2 (85µ)

Relevant parts required for guard rails: post, spacer (C, U and Sigma types etc) and fasteners

Profile: W-beam / two wave.

Plate Thickness:2.5mm-4mm

Thickness Tolerance: +/-0.015mm

If you want to learn more, please visit our website highway guardrail.

Popular Specification of W Beam Guardrails:
Wave width: 310mm
Wave height: 85mm
Plate thickness: 2.5mm - 4mm
Beam length: mm

Scise Most Popular W Beam Guardrail System ( beams and necessories parts for installing ) for Export is composed as following:

Guardrail W-Beam Galvanized including bolts, nuts and washers;
Guardrail Steel Post, Box Beam;
Guardrail End Units;
Guardrail Terminal Units;
Hot Dipped Galvanized Steel Guardrail W Beam;
Hot dipped galvanized terminal section;
Hot dipped galvanized round steel post;
Hot dipped galvanized post cap;
Hot dipped galvanized black spacer;
Hot dipped galvanized flat plate washer;
Hot dipped galvanized bolts.

Packing 1.)25 pieces metal beam road guardrails per bundle, and then fasten the bundle with wire straps or hemp ropes.
2.)One 20 feet GP will hold about 510 pieces.
3.) Customers' requirements are available, too

Popular Specifications:

Normal W Beam Specification ×310 × 85 × 2.5(2.67/2.7/3.0 )   × 310 × 85 × 2.5(2.67/2.7/3.0)   × 310 × 85 × 2.5(2.67/2.7/3.0) Profile A Specification × 306 × 80 × 2.5(2.67/2.7/3.0) Profile B Specification × 310 × 75 × 2.5(2.67/2.7/3.0) Zinc Coating 550g/m²(40u)   g/ m² (80u) g/ m² (85u)   Standard   JT/T 281- AASHTO-M180   RAL RG620

Wave Size Applied to W Beam Guardrails:


W-beam Length -mm Wave width 300-600mm Wave height 50-100mm Thickness 2-6mm Notes: Custom length, width, height and thickness are available as your requirements.

Curved W Wave Guardrail Radius Details:

Radius (Feet) H/ Rise (Inches) Radius (Feet) H/ Rise (Inches) 5 (1.5m) 41 55 (16.8m) 4 1/4 6 (1.8m) 36 60 (18.3m) 4 8 (2.4m) 28 65 (19.8m) 3 5/8 9 (2.7m) 26 70 (21.3m) 3 3/8 10 (3.1m) 22 75 (22.9m) 3 1/4 12 (3.7m) 20 80 (24.4m) 3 13 (4m) 18 85 (25.9m) 2 3/4 15 (4.6m) 16 90 (27.4m) 2 5/8 16 (4.9m) 14 95 (29m) 2 1/2 20 (6.1m) 11 5/8 100 (30.5m) 2 3/8 25 (7.6m) 9 1/2 110 (33.5m) 2 1/8 30 (9.1m) 7 3/4 120 (36.6m) 2 35 (10.7m) 6 3/4 130 (39.6m) 1 3/4 40 (12.2m) 6 140 (42.7m) 1 5/8 45 (13.7m) 5 1/4 150 (45.7m) 4 1/2 50 (15.2m) 4 5/8    

W Beam & Pedestrian Barrier Project in Australia

Post and rail barrier for office block area and other sites.

Guardrail Fence:



Optional: W beam guard rail system 900 mm high
These system are going on a concrete floor.
The posts have base plates.
Delivery to Melbourne port.

12 Gauge W Beam Highway Guard Rails

We supply w wave corrugated metal beam 12 GAUGE(2.7P MIN.) for high way guard rails & bridge rails, AASHTO M 180 standard specifications and other international qualities. The system contains W-beam rail element, backup plates, and terminal sections, the 12 gage steel formed into a beam minimum 12 inches ( 300 mm) wide and 3 inches (75 mm) deep. The 6 inch channel rail and splice plate are manufactured in conformance with AASHTO M 183. AASHTO is simplified term of American Association of State Highway and Transportation Officials. Quality meeting Division 12 -- for metal beam guard rail of Kuwait and other other international qualities are also supplied.

Physical properties of the materials is as follows:

Tensile Strength: 483 MPa (min)
Yield Strength 345 MPa (min)
Elongation 12% (min).
Guard rails is supplied with Mill Test certificates of the materials.

12 Gauge Beam Guardrails: Elements and Parts

Steel Quality as per Grade Fe 410 or equivalent for W Beam.
Hot Dip Galvanizing as per AASHTO M180, 550 gm/m2.
Metal beam corrugating type: W beam

Details as below attached for reference:

1. Guard rails straight-3.0mm C/C class 'A' type

Material quality: AASHTO
3 mm thick Guard rails, W beam, in black finish.
Also Bridge Railing post only in aluminium mill finish.

2. Guard rail reflector
Quality: AASHTO

3. Railing Post, M16 x 32 bolt, Nut & Washer

Bulk Head
Finish: Galvanized
Quality: AASHTO

Guard Rails with Steel Post Blocks

GUARD RAIL TERMINATION DETAILS

4. M16 x 45 mm,Bolt, Nut & Washer

Bulk head
Finish: Galvanized
Material quality: AASHTO

Since W Beam Crash Barrier,Thrie Beam Guardrail,Galvanized Crush Barriers,Mental Beam Crush Barriers establishment, the company has always adhered to the"terminal demand as the root, Customer satisfaction first" business philosophy, attaches great importance to product quality.

How to Choose the Right Guardrail for Highways, Bridges, or Work ...

امنیت در هنگام رانندگی روی جاده‌ها یا پل‌ها اولویت دارد. گارد ریل‌ها ما را در حین تصادفات امن می‌سازند. اما بهترین گارد ریل برای جاهایی مثل جاده‌ها، پل‌ها یا مناطق کاری کدام است؟ XZL ROADSafety آماده کمک به شما در نظرگیری گارد ریل‌هاست.

نکات ساده‌ای که باید به خاطر داشته باشید هنگام انتخاب سیستم‌های گارد ریل برای جاده‌ها و پل‌ها

هنگام انتخاب دیوارهای محافظ برای جاده‌ها و پل‌ها، چند نکته باید در نظر گرفته شود. اول اینکه باید فکر کنید دیواره محافظ کجاستفاده می‌شود. آیا این دیواره در جاده‌ای است که ماشین‌های سرعت زیاد دارند یا روی پلی که کامیون‌های بزرگ عبور می‌دهند؟ طبیعت ترافیک هم به تعیین اینکه دیواره محافظ باید چقدر قوی باشد، کمک می‌کند.

حالا فکر کنید دیواره محافظ از چه ماده‌ای ساخته شده است. دیواره‌های محافظ فولادی سخت هستند و دیواره‌های محافظ چوبی انعطاف‌پذیر هستند. همچنین باید به آب و هوای محلی نیز توجه کنید. اگر انتظار دارید باران زیادی برسد، شاید دیواره محافظی که بتواند با آب و هوای سخت زمستان مقابله کند، لازم باشد.

دلیل اهمیت انتخاب درست دیواره محافظ برای مناطق کاری

مناطق کاری جاهایی هستند که ساخت یا تعمیر جاده در آنجا اتفاق می‌افتد. موضوعات زیادی وجود دارد که باید به آن توجه کنیم، اما انتخاب درست دیواره محافظ برای حفاظت از کارگران و رانندگان خیلی مهم است. دیواره محافظ باید قوی genough باشد تا ضربات ماشین‌های عبوری را جذب کند.

انتخاب درست دیواره محافظ برای مناطق کاری می‌تواند تصادفات را جلوگیری کند و زندگی‌ها را نجات دهد. XZL ROADSafety توصیه می‌کند انتخاب کنید دیوارهای حفاظتی ترافیکی که نصب و نگهداری آنها ساده است و همه را در منطقه کاری ایمن می‌سازد.

نکات برای ارزیابی سیستم‌های دیواره محافظ بر اساس قوی بودن و طول عمر

برای اطمینان از ایمنی و طول عمر دیواره‌های محافظ، باید به این نکات دقت کنید. ابتدا، نظرات تست تصادف را در نظر بگیرید لوازم جانبی نرده محافظ . امتیاز بالاتر در صورت وقوع تصادف حمایت بیشتری فراهم می‌آورد

دوم، توجه کنید که چقدر دیواره محافظ نیاز به نگهداری دارد. برخی از دیواره‌ها ممکن است به راحتی قابل تعمیر باشند، در حالی که دیگران نیاز به تعمیر گسترده دارند. دیواره محافظی را انتخاب کنید که بهترین جوابگوی نیازها و بودجه شما باشد.

ویژگی‌های چراغ‌های امنیتی خوب

چراغ‌های امنیتی خوب چند ویژگی دارند که آنها را متمایز می‌کند. برای مدل‌هایی با ساختار محکم انتخاب کنید سوراخ امنیت جاده ساخته شده از مواد قوی مانند فولاد زنگاله‌ای یا آلومینیوم. این مواد می‌توانند آب و هواهای سخت را تحمل کنند.

چراغ‌های امنیتی با کیفیت باید نشانگرهای بازتابی داشته باشند تا بینایی شب را افزایش دهند. این بینایی به رانندگان فرصت می‌دهد تا چراغ امنیتی را ببینند و عمل جلوگیری انجام دهند. XZL ROADSafety پیشنهاد می‌کند که چراغ‌های امنیتی استفاده شده، پوشش ضد زنگ زدگی داشته باشند تا مدتی طولانی‌تر بمانند.

کدام طراحی چراغ امنیتی بیشترین حمایت را ارائه می‌دهد؟

هنگامی که به گزینه‌های مختلف سیستم‌های دیواره محافظت می‌پردازید، فکر کنید که در هر موقعیت خاص نیاز به چه چیزی دارید. برای جاده‌ها، شما ممکن است نیاز به یک دیواره محافظت داشته باشید که بتواند تأثیر را جذب کند و وسایل نقلیه را به صورت امن بازنشانی کند. یک دیواره محافظت باید قوی‌تر و مقاوم‌تر باشد.

هنگامی که به مناطق کاری اشاره می‌کنیم، دیواره‌های محافظتی که نصب و نگهداری آسانی دارند بهتر عمل می‌کنند. برای مقایسه طراحی‌های دیواره محافظت بین شرکت‌ها جستجو کنید تا بهترین تناسب ممکن برای نیازهای خاص خود را پیدا کنید. XZL ROADSafety انواع مختلفی دارد تا بتواند با طراحی دیواره محافظت، حفظ ایمنی همه را به حداکثر برساند.

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